Seamlessly Integrated. Unbehold Durability: In-Mould Labels That Become Part of the Product | Engineered for the Mould: High-Performance In-Mould Labels Built for Speed, Resilience, and Brilliant Graphics

Siyaji IndustriesTM

Crafting Resilience

Siyaji Industries

Tea Tags and envelops manufacturer


In-Mould Labels

Durability, Defined. In-Mould Labeling Solutions.

In-Mould Labels

Advanced labeling solution integrated directly into plastic containers during moulding for seamless, durable branding

What are In-Mould Labels?

In-Mould Labels (IML) are high-quality polypropylene labels that are integrated into plastic containers during the injection or blow moulding process. Unlike traditional labels applied after production, IML becomes an integral part of the container wall, creating a seamless, durable finish with no edges to peel or lift.

This advanced labeling technology provides superior durability, excellent chemical resistance, and a premium appearance that enhances brand perception. The labels are placed inside the mould before plastic injection, resulting in perfect fusion between label and container.

Our In-Mould Label Manufacturing

At Siyaji Industries, we specialize in manufacturing premium in-mould labels using state-of-the-art printing and die-cutting technology. Our manufacturing process ensures perfect registration, consistent quality, and compatibility with various plastic container types including HDPE, PP, and PET.

We provide complete in-mould labeling solutions for the packaging industry including food containers, personal care products, automotive fluids, industrial chemicals, and household products. Our expertise covers label design, material selection, printing, and technical support for seamless integration into your production line.

In-Mould Labels Manufacturing Process

Seamless Integration

Labels fused during moulding for perfect adhesion and durability

Premium In-Mould Label Applications

Premium Packaging

Enhanced brand presentation with 360° wrap-around graphics

🔥

Heat Activated Bonding

Labels bond with molten plastic at 180-250°C, creating permanent fusion without secondary adhesive

💧

Waterproof & Chemical Resistant

Ideal for wet environments, chemicals, and freezer-to-microwave applications

♻️

Recyclable Packaging

Monomer materials allow for complete container recycling without label separation

🔄

360° Design Coverage

Full wrap-around graphics with no seams or application limitations

In-Mould Labels Specifications

Premium labels integrated directly into moulded plastic containers during manufacturing for seamless, durable branding

🧪

Material Composition

Substrate Materials PP, PE, OPP, PET, Paper-Polymer Composites
Adhesive Layer Heat-Activated, Thermal Bonding
Thickness Range 50-120 microns (2-4.7 mil)
Printing Surface Top-Coated for Ink Adhesion
Carrier Web Siliconized Liner for Die-Cutting
🎨

Printing & Graphics

Print Methods Flexographic, Gravure, Digital UV
Color Capability Full Process CMYK + PMS Spot Colors
Print Resolution Up to 175 LPI, 2400 DPI
Special Effects Metallic Inks, Spot Varnish, Embossing
White Ink Reverse Print with White Base Layer
🏭

Moulding Compatibility

Moulding Processes Injection, Blow, Thermoforming
Temperature Range 180-250°C (356-482°F)
Pressure Resistance Up to 1000 Bar (14,500 PSI)
Cycle Time Optimized for 8-25 Second Cycles
Label Positioning ±0.5mm Tolerance

Performance Standards

Chemical Resistance Household Cleaners, Oils, Acids
Abrasion Resistance 500+ Cycles (Taber Abraser)
UV Stability Fade-Resistant (5+ Years Outdoor)
Temperature Endurance -40°C to 120°C Continuous
Compliance FDA, EU 10/2011, RoHS, REACH

Advanced In-Mould Labeling Features

Feature Category
Technical Specification
Manufacturing Benefit
Seamless Integration
Label becomes part of container wall during moulding
No edge lifting, perfect for wet environments
360° Wrap-Around
Full container coverage without seams
Enhanced branding space and visual impact
Material Compatibility
Labels match container polymer (PP-to-PP, etc.)
Perfect bonding and recycling compatibility
No Secondary Adhesive
Heat-activated bonding during moulding
Eliminates label application step in production
Tamper Evidence
Integral labeling cannot be removed intact
Enhanced product security and authenticity

Industry Applications & Manufacturing Advantages

🧴

Personal Care & Cosmetics

Shampoo, lotion, and cream containers with waterproof, durable labels that withstand bathroom conditions.

🏭

Industrial Chemicals

Chemical containers with labels resistant to harsh solvents and extreme environmental conditions.

🥫

Food Packaging

Yogurt cups, butter tubs, and frozen food containers with FDA-compliant, freezer-to-microwave safe labels.

🔧

Automotive Fluids

Oil, coolant, and additive bottles with chemical-resistant labels that survive garage environments.

In-Mould Labeling Process Flow

1

Label Production

Labels printed, die-cut, and stacked with precise registration for robotic handling

2

Mould Placement

Robotic arm positions label precisely inside mould cavity using vacuum or electrostatic hold

3

Injection/Blow Moulding

Molten plastic is injected/blown, bonding with label through heat and pressure

4

Demoulding

Finished container with integrated label is ejected, ready for filling

Applications & Benefits of In-Mould Labels

Premium labeling technology integrated directly into plastic containers during moulding for seamless, durable branding

🏭 In-Mould Label Applications

Integrated labeling solutions across diverse packaging industries

Food Packaging

Yogurt cups, butter tubs, and frozen food containers with FDA-compliant, freezer-to-microwave safe labels.

  • Dairy containers
  • Frozen food packaging
  • Sauce & dressing bottles
  • Microwave-safe labels

Personal Care & Cosmetics

Shampoo, lotion, and cream containers with waterproof, durable labels that withstand bathroom conditions.

  • Shampoo bottles
  • Lotion containers
  • Cosmetic packaging
  • Waterproof labeling

Automotive Fluids

Oil, coolant, and additive bottles with chemical-resistant labels that survive garage and workshop environments.

  • Engine oil bottles
  • Coolant containers
  • Additive packaging
  • Chemical resistance

Industrial Chemicals

Chemical containers with labels resistant to harsh solvents, acids, and extreme environmental conditions.

  • Cleaning solutions
  • Industrial chemicals
  • Solvent containers
  • Extreme durability

Household Products

Detergent bottles, cleaning sprays, and household chemical containers with durable, waterproof labels.

  • Detergent bottles
  • Cleaning products
  • Disinfectant sprays
  • Wet environment use

Pharmaceutical Packaging

Medical and pharmaceutical containers with tamper-evident, durable labels meeting strict compliance standards.

  • Medicine containers
  • Medical packaging
  • Tamper-evident seals
  • Compliance ready

Manufacturing & Business Benefits

Why In-Mould Labels deliver superior packaging and branding solutions

01

Seamless Container Integration

Labels become part of the container wall during moulding, eliminating edges that can peel or lift.

No Edge Lift Perfect Adhesion 360° Coverage
02

Superior Durability & Resistance

Withstands water, chemicals, abrasion, and extreme temperatures without degradation.

Waterproof Chemical Proof Abrasion Resistant
03

Premium Brand Presentation

High-quality printing with vibrant colors and full 360° coverage enhances brand perception.

Vibrant Graphics Full Wrap Design Premium Finish
04

Manufacturing Efficiency

Eliminates secondary labeling steps and reduces production time with in-line integration.

Single Step Process Reduced Labor Faster Production
05

Environmental Sustainability

Monomer materials allow for complete container recycling without label separation.

100% Recyclable Waste Reduction Green Packaging
06

Comprehensive Compliance

Meets FDA, EU, and international packaging standards for food, pharmaceutical, and chemical sectors.

FDA Compliant EU Standards Global Compliance

In-Mould Labeling Process

1

Label Production

High-quality polypropylene labels printed and die-cut with precision registration

2

Mould Preparation

Robotic placement of labels inside mould cavities using vacuum systems

3

Plastic Injection

Molten plastic injected at 180-250°C, bonding permanently with label

4

Demoulding

Finished container with integrated label ejected, ready for filling

Why Choose Siyaji Industries for In-Mould Labels?

Two decades of manufacturing excellence in integrated packaging solutions. Experience the Siyaji advantage in premium in-mould labeling.

Manufacturing Excellence

🏭

Direct Manufacturer Advantage

As direct manufacturers, we control the entire production process from polypropylene extrusion to final packaging, ensuring superior quality and competitive pricing.

  • Complete in-house production
  • Direct quality control
  • No distributor margins
  • Faster prototype development
🔥

Advanced Moulding Technology

State-of-the-art heat-activated bonding technology with precise temperature control (180-250°C) for perfect label-to-container integration.

  • Heat-activated bonding systems
  • Precision temperature control
  • Robotic label placement
  • High-speed production lines
👨‍🔬

Expert Technical Team

Our experienced technical team provides comprehensive support from label design consultation to mould integration guidance and quality assurance.

  • 20+ years packaging experience
  • Mould integration specialists
  • Material compatibility experts
  • Production line optimization
🎨

Premium Printing Capabilities

High-resolution flexographic and gravure printing with vibrant colors, spot varnish, and metallic effects for premium brand presentation.

  • Full CMYK + spot color printing
  • Metallic & special effect inks
  • High-resolution graphics
  • 360° wrap-around design
♻️

Sustainable Solutions

Environmentally friendly in-mould labels that enable 100% container recycling without label separation, reducing packaging waste.

  • 100% recyclable packaging
  • Reduced material waste
  • Eco-friendly production
  • Green packaging solutions

Compliance & Certification

All our in-mould labels meet strict international standards including FDA, EU 10/2011, and RoHS compliance for food, pharmaceutical, and chemical packaging.

  • FDA compliant materials
  • EU food contact standards
  • International certifications
  • Quality management systems

Our In-Mould Label Manufacturing Process

01

Design & Consultation

Comprehensive consultation on label design, material selection, and mould integration requirements for optimal results.

02

Material Production

Polypropylene label production with precise thickness control, surface treatment, and heat-activated adhesive application.

03

Precision Printing

High-resolution printing with quality control checks for color accuracy, registration, and durability requirements.

04

Die-Cutting & Finishing

Precision die-cutting to exact specifications and application of protective coatings or surface treatments.

05

Quality Validation

Comprehensive testing for adhesion strength, chemical resistance, color fastness, and durability under various conditions.

06

Packaging & Delivery

Careful packaging with protective liners and timely delivery with complete technical documentation and support.

In-Mould Labels FAQs

Professional answers about our premium in-mould labeling solutions and manufacturing process

What are In-Mould Labels (IML)?

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In-Mould Labels are high-quality polypropylene labels that are integrated directly into plastic containers during the injection or blow moulding process. Unlike traditional labels, IML becomes part of the container wall, creating a seamless, durable finish with no edges to peel or lift.

How does the in-mould labeling process work?

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The label is placed inside the mould cavity before plastic injection. When molten plastic (180-250°C) is injected, it bonds permanently with the label, creating a single integrated unit. This heat-activated bonding ensures perfect adhesion and durability.

What industries benefit most from in-mould labels?

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Our IML solutions are ideal for food packaging (yogurt, dairy, frozen foods), personal care (shampoo, lotions), automotive fluids, industrial chemicals, pharmaceutical packaging, and household products where durability and waterproof labeling are essential.

What are the key advantages of in-mould labels?

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Key advantages include: 1) No edge lifting or peeling, 2) 100% waterproof and chemical resistant, 3) Enhanced durability and abrasion resistance, 4) Premium appearance with 360° graphics, 5) No secondary adhesive needed, and 6) Recyclable packaging without label separation.

What materials are used for in-mould labels?

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We primarily use polypropylene (PP) and other compatible polymers that match the container material for perfect bonding. These materials are FDA-compliant, suitable for food contact, and can withstand extreme temperatures from freezing to microwave heating.

Can in-mould labels be used for all plastic containers?

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IML works best with injection-moulded and blow-moulded containers made from PP, HDPE, and PET plastics. The label material must be compatible with the container polymer for proper bonding during the moulding process.

What printing capabilities do you offer for IML?

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We offer high-resolution flexographic and gravure printing with full CMYK process colors, spot colors (PMS), metallic inks, spot varnish, and embossing effects. Our printing ensures vibrant, fade-resistant graphics that withstand harsh conditions.

Are in-mould labels environmentally friendly?

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Yes, IML is environmentally friendly because: 1) Labels and containers are made from compatible polymers, 2) No adhesive separation needed for recycling, 3) Reduced material waste compared to traditional labeling, and 4) Enables 100% container recycling.

Need technical specifications or material samples?

View Technical Specifications
In-Mould Labels Manufacturing Process

Premium In-Mould Labeling Technology

Seamless integration for durable, waterproof packaging solutions

Key Features of Our In-Mould Labels

  • 🔥 Heat-activated bonding at 180-250°C
  • 💧 100% waterproof & chemical resistant
  • 🔄 No edge lifting or peeling
  • 🎨 360° full wrap graphics
  • ♻️ Recyclable without separation
  • FDA & EU compliant materials
  • 🏭 Compatible with PP, HDPE, PET containers
  • 📊 High-resolution printing capabilities

Trusted by Packaging Professionals

Discover why manufacturers across India trust our In-Mould Labels for premium product presentation and durability

P

Pranav Desai

★★★★★

"In-Mould Labels have transformed our FMCG packaging. The seamless integration with plastic containers eliminates label peeling and enhances shelf appeal significantly."

FMCG IML Packaging
A

Aditya Joshi

★★★★★

"IML technology provides exceptional chemical resistance for our industrial lubricant containers. Labels withstand harsh conditions without degradation."

Industrial IML Solutions
R

Rajat Verma

★★★★★

"Food-grade IML ensures zero label contamination in refrigerated environments. The permanent bond prevents moisture ingress and maintains brand integrity."

Food Packaging IML
S

Suresh Patel

★★★★★

"Custom shaped IML labels with metallic effects have elevated our premium personal care range. The 3D contouring matches container design perfectly."

Premium IML Labels
M

Mohit Reddy

★★★★★

"IML integration reduced our secondary packaging costs by 30%. The durability during transportation eliminated returns due to label damage completely."

Durable IML Solutions
K

Kunal Malhotra

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★★★★★

"High-gloss IML finishes make our products stand out in retail. The printing quality remains vibrant even after repeated handling and cleaning."

Retail IML Packaging